![]() Sand all surfaces with a fine grit sandpaper for an even finish.įinish the box as desired. Round over all edges with a palm router and a 1/4" round over bit. Insert the polycarbonate sheet (sanded side down) into the top groove, adhere the remaining light strip to the final side and glue in place. To give the polycarbonate sheet a frosted look, simply sand one side with an orbital sander until you get an even scuff across the entire sheet. Then apply wood glue to center groove and insert the panel. Paint the middle plywood panel (11x14) with 2-3 coats of gloss white paint or cover with a reflective material. I find it easiest to tape the pieces together while laying flat and even coat the miters with wood glue before folding up into position. Glue three sides together using wood glue. ![]() Then, drill out the slot for the switch itself and a hole for the flush mount USB port.Ĭlean up the pocket with a chisel and sandpaper as required. With a drill press and a forstner bit set, drill out the recess for the switch body, deep enough so the switch will slightly protrude. Remove the top cover of the switch and mark where it will go on one of the sides. Round over the inside top edge with a palm router or sand paper because it won't be possible after assembly.Ĭut the mid panel (11 x 14) and the bottom panel (11-1/2" x 14-1/2") from the 1/4" plywood. This rabbet must be deep enough to accept the 1/4" bottom panel. ![]() Using the table saw, cut a 1/2" deep rabbet on the bottom inside face of each side. Starting 1-1/4" from the bottom inside edge, cut a 1/4" deep groove wide enough to accept the 1/4" thick plywood panel. This groove must be wide enough to accept the polycarbonate sheet (.093"). Using a table saw cut a 1/4" deep groove about 3/8" from the inside top edge of each side. This is what I came up with.Ĭut the 1x3 board down into 4 pieces, 2 at 15" and 2 at 12". So I set out to come up with a light table that was just the right size and one that had an integrated battery that could easily be recharged. Even thought they are very young, they are accustom to a "wireless" world. I thought this would be a great project for my kids, however I didn't want them to be attached to a wall outlet. The idea for a light box came from a reader. Battery Powered Light Table by Rogue Engineer Feb 21, 2017
0 Comments
Leave a Reply. |
AuthorWrite something about yourself. No need to be fancy, just an overview. ArchivesCategories |